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		<title>Revolutionizing Maintenance: Condition based Maintenance (CbM) and Preventive Maintenance Planner for 1800+ Motors in Petrochemical Refinery</title>
		<link>https://www.csdigital.biz/condition-based-maintenance-cbm-and-preventive-maintenance-in-petrochemical-refinery/</link>
					<comments>https://www.csdigital.biz/condition-based-maintenance-cbm-and-preventive-maintenance-in-petrochemical-refinery/#respond</comments>
		
		<dc:creator><![CDATA[Gokul Consyst]]></dc:creator>
		<pubDate>Wed, 22 May 2024 12:11:18 +0000</pubDate>
				<category><![CDATA[Process]]></category>
		<category><![CDATA[Factory]]></category>
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		<category><![CDATA[Manufacturing]]></category>
		<guid isPermaLink="false">https://csdigital.biz/?p=17935</guid>

					<description><![CDATA[<p>The power &#38; utilities department lacked an effective maintenance tracking system for maintaining various HT and LT motors in the refinery complex, which resulted in either over or under-greasing of motors due to a lack of visibility in their run hours....</p>
<p>The post <a href="https://www.csdigital.biz/condition-based-maintenance-cbm-and-preventive-maintenance-in-petrochemical-refinery/">Revolutionizing Maintenance: Condition based Maintenance (CbM) and Preventive Maintenance Planner for 1800+ Motors in Petrochemical Refinery</a> appeared first on <a href="https://www.csdigital.biz">Consyst Digital</a>.</p>
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					<div class="industrium-heading-widget"><h2 class="industrium-heading"><span class="industrium-heading-content">Revolutionizing Maintenance: Condition based Maintenance (CbM) and Preventive Maintenance Planner for 1800+ Motors in Petrochemical Refinery</span></h2></div>				</div>
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					<div class="industrium-heading-widget"><h4 class="industrium-heading"><span class="industrium-heading-content">BACKGROUND​</span></h4></div>				</div>
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									<p>The power &amp; utilities department lacked an effective maintenance tracking system for maintaining various HT and LT motors in the refinery complex, which resulted in either over or under-greasing of motors due to a lack of visibility in their run hours. To address this issue, a Condition-based Maintenance system was implemented in the first phase of the project for 1800 motors. A Preventive Maintenance Planner module was incorporated in the second phase to keep track of maintenance frequencies, last maintenance dates and present a prioritized list of motors for upcoming maintenance activity through an interactive dashboard, saving time and money for the maintenance team.</p>								</div>
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					<div class="industrium-heading-widget"><h4 class="industrium-heading"><span class="industrium-heading-content">OUTCOMES FROM THE PROJECT</span></h4></div>				</div>
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					<div class="elementor-image-box-wrapper"><figure class="elementor-image-box-img"><img decoding="async" width="128" height="128" src="https://www.csdigital.biz/wp-content/uploads/2024/05/CONDITION-BASED-MAINTENANCE.png" class="attachment-full size-full wp-image-18010" alt="" /></figure><div class="elementor-image-box-content"><h5 class="elementor-image-box-title">Condition based Maintenance</h5><p class="elementor-image-box-description">This allows to prioritize and schedule
maintenance for Equipment based on actual
conditions, saving time and money.

</p></div></div>				</div>
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					<div class="elementor-image-box-wrapper"><figure class="elementor-image-box-img"><img decoding="async" width="128" height="128" src="https://www.csdigital.biz/wp-content/uploads/2024/05/EFFECTIVE-TASK-ALLOCATION-1.png" class="attachment-full size-full wp-image-18020" alt="TASK ALLOCATION" /></figure><div class="elementor-image-box-content"><h5 class="elementor-image-box-title">Effective Task Allocation</h5><p class="elementor-image-box-description">Supervisor can easily assign tasks to maintenance
personnel on account of daily email reports
indicating list of equipment needing maintenance.</p></div></div>				</div>
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					<div class="elementor-image-box-wrapper"><figure class="elementor-image-box-img"><img decoding="async" width="128" height="128" src="https://www.csdigital.biz/wp-content/uploads/2024/05/PREVENTIVE-MAINT.-PLANNER.png" class="attachment-full size-full wp-image-18012" alt="" /></figure><div class="elementor-image-box-content"><h5 class="elementor-image-box-title">Preventive Maintenance Planner</h5><p class="elementor-image-box-description">Periodic motor maintenance was enhanced considering varied factors. Weekly and daily reports facilitated efficient planning and comparison of motor health between maint. cycles.</p></div></div>				</div>
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					<div class="elementor-image-box-wrapper"><figure class="elementor-image-box-img"><img loading="lazy" decoding="async" width="128" height="128" src="https://www.csdigital.biz/wp-content/uploads/2024/05/ACCURATE-EQPT.-MAINT.-LOGS-2.png" class="attachment-full size-full wp-image-18021" alt="" /></figure><div class="elementor-image-box-content"><h5 class="elementor-image-box-title">Accurate Equipment Maintenance Logs</h5><p class="elementor-image-box-description">No over-greasing or under-greasing of equipment now, as there is clarity on the exact motor run hours and last recorded maintenance activity.</p></div></div>				</div>
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									<p>CONSYST&#8217;s IIoTNext Platform centralized Motor Management for 1800 motors by collecting required parameters from existing DCS via OPC-UA, storing data in a high-performance historian, and using interactive dashboards for data visualization and analysis. The platform records maintenance needs of each motor in real-time, saving time and money. Customizable dashboards using smart widgets to depict, metadata for monitoring run hours of each motor, maintenance frequencies, last maintenance dates, motor health comparison and plant-wise motor maintenance management information were developed to meet customer’s requirement, keeping teams updated and cross checked.</p>								</div>
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					<div class="industrium-heading-widget"><h4 class="industrium-heading"><span class="industrium-heading-content">SYSTEM ARCHITECTURE</span></h4></div>				</div>
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		<p>The post <a href="https://www.csdigital.biz/condition-based-maintenance-cbm-and-preventive-maintenance-in-petrochemical-refinery/">Revolutionizing Maintenance: Condition based Maintenance (CbM) and Preventive Maintenance Planner for 1800+ Motors in Petrochemical Refinery</a> appeared first on <a href="https://www.csdigital.biz">Consyst Digital</a>.</p>
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